Standard Sizes Never Quite Right? Pauleen Supports Custom Welded Mesh For Your Unique Project Needs

Jun 04, 2026

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At Pauleen, we understand that no two industrial, agricultural, or architectural applications are identical. That's why we have built our manufacturing expertise around fully customized welded mesh solutions.

With over a decade of dedicated experience in the welded wire mesh industry, our own factory enables us to move beyond rigid standard sizes. We offer tailored panel dimensions, variable mesh openings, differentiated wire gauges, and specialized edge finishes to meet your exact engineering or site requirements.

Customization Parameters Available:

Mesh Aperture (Opening Size): From 12.7 mm × 12.7 mm up to 200 mm × 200 mm, or any non-standard pitch you require.

Wire Diameter: 1.5 mm to 8.0 mm, in mild steel, galvanized steel, or stainless steel (304 / 316).

Panel Dimensions: Custom length up to 6 meters, custom width up to 3 meters. Tolerances held to ±1.5 mm.

Material Grade:

Low-carbon steel (Q195, Q235) for general applications

Stainless steel (AISI 304 / 316) for corrosion-resistant environments

Surface Treatment Options:

Hot-dip galvanized (ASTM A123 / BS 729) – 60–80 µm coating thickness

Electro-galvanized – uniform bright finish

PVC or powder coated – RAL color matching available

Untreated (black annealed) for further fabrication

Edge Styles:

Flush cut (standard)

Folded edges for enhanced rigidity

Trimmed and deburred for safe handling

Shape: Rectangular, square, or custom polygon – even stepped or tapered panels for specific enclosures.

Welding Precision: Automatic multi-point projection welding ensures consistent weld shear strength above 90% of wire tensile.

Why Choose Pauleen for Custom Welded Mesh?

In-House Manufacturing – Every roll of wire, every weld, and every cut is controlled under one roof. No middle-party constraints.

Engineering Support – Our technical team reviews your drawings (DXF, DWG, or PDF) and recommends optimal wire spacing and gauge for load-bearing, security, or filtration requirements.

Small Batch Flexibility – No MOQ of 500+ panels. We accommodate prototype runs and project-specific quantities.

Quality Assurance – Welds are tested for peel resistance and tensile strength; panel flatness meets EN 10223-3 standards.

Applications Where Custom Sizes Matter:

Industrial machine guards with irregular mounting holes

Agricultural animal enclosures needing specific bar spacing to prevent hoof trapping

Architectural facade mesh for ventilated curtain walls with unique module dimensions

Warehouse security partitions that must fit between existing columns

Concrete reinforcement with non-standard lap lengths or cut-out zones for conduits

Get Your Project-Specific Quotation

Stop forcing standard panels into non-standard jobs. Send us your required mesh opening, wire diameter, panel dimensions, and any special edge or coating request. Our team will provide a CAD drawing confirmation and a competitive lead time – typically 15–25 working days for custom orders.