Galvanized Welded Gabion

 

Welded Gabion

Size of Welded Gabion

Welded Gabion Stock

What Is Welded Gabion?

Welded Gabion

 

    Welded Gabion is a modern construction system consisting of rectangular units formed from panels of galvanized steel wire mesh welded together at each intersection. Unlike traditional woven gabions, the welding creates a rigid, box-like structure with clean lines and high structural integrity. These units are filled on-site with durable stone or rock, resulting in versatile, permeable structures widely used for retaining walls, erosion control, architectural facades, landscaping features, and channel linings. The welded mesh offers superior strength and a more uniform appearance compared to woven alternatives, while the stone fill provides excellent drainage, flexibility, and environmental benefits, making welded gabions a robust and sustainable solution for civil engineering and landscape design projects.

advantage of Welded Gabion

Enhanced Structural Integrity

The rigid welded joints create a stronger, more stable panel structure compared to twisted mesh. This provides greater resistance to bulging, deformation, and shear forces under load.

Rigid Shape Retention

Welded mesh panels maintain their precise rectangular or custom shapes much better during filling, placement, and under pressure. This results in cleaner lines, defined edges, and a more engineered appearance.

Ease & Speed of Installation

Pre-fabricated welded panels assemble quickly with spiral binders or clips, requiring less labor and time on-site compared to lacing or wiring together flexible woven mesh panels.

 

 

 

 

Superior Aesthetic Uniformity

The rigid panels and consistent aperture size create a smoother, flatter, and more uniform exposed face once filled. This provides a cleaner, more modern, and architecturally pleasing finish.

Increased Durability & Longevity

Welded joints, especially when made with heavier gauge wire and properly coated (e.g., galvanized, PVC, Galfan), are less prone to unraveling or damage during filling/placement, contributing to a longer lifespan.

Versatility in Design

Rigid panels can be more easily fabricated into custom shapes (curves, angles, steps) and used for intricate architectural features (fences, facades, furniture) beyond standard erosion control or retaining walls.

Application of Welded Gabion

 

Slope & Shoreline Erosion Control

Stabilizes soil on slopes, riverbanks, lakeshores, and coastal areas, preventing erosion from water flow and wave action. The permeable structure absorbs energy while allowing drainage.

Retaining Wall Construction

Creates strong, gravity-based walls to hold back earth, level uneven terrain, or create terraces. Ideal for roads, gardens, and infrastructure where space allows.

Flood & Channel Protection (Revetments)

Lines riverbanks, channels, and flood-prone areas to deflect water flow, prevent scouring, and protect underlying soil or structures during high water events.

 

 

 

 

 

Landscaping & Architectural Features

Used for decorative walls, planters, benches, screens, and sculptural elements. Stone fill provides a natural aesthetic, while the structure offers form and function.

Road/Railway Embankment Support

Protects and stabilizes the sides of embankments for roads, railways, and bridges against erosion and slippage, ensuring infrastructure integrity.

Foundation & Culvert Protection

Shields bridge abutments, culvert inlets/outlets, and other foundations from scour caused by concentrated water flow, preventing undermining.

 

 

1.Q: What exactly is a Welded Gabion?
    A: A Welded Gabion is a wire mesh container or box made from steel wires welded together at every intersection, forming rigid panels. These panels are assembled into baskets or cages, filled with stones or other durable materials, and used for retaining walls, erosion control, landscaping, and architectural features. It differs from traditional woven (twisted) gabions in its construction method.

2.Q: What are the main advantages of Welded Gabions over traditional Woven Gabions?
    A: Key advantages include:

Higher Strength & Rigidity: The welded joints create a stiffer panel structure, better resisting bulging under load.

Cleaner Aesthetic: Offers a more uniform, geometric appearance with straighter lines and flatter faces.

Faster Assembly: Pre-fabricated welded panels are generally quicker to assemble on-site than linking and lacing woven mesh rolls.

Easier Filling: The rigid structure can sometimes make precise filling and achieving a flat face simpler.

3.Q: Are Welded Gabions as durable and corrosion-resistant as Woven Gabions?
    A: Yes, when properly specified. Welded Gabions are typically manufactured from the same corrosion-resistant materials as woven gabions.PVC-Coated: Provides an extra layer of protection against abrasion and harsh environments (e.g., saltwater). The welding process must be compatible with the coating to ensure integrity at the joints.

4.Q: How are Welded Gabion baskets assembled and installed?
    A:Assembly: Pre-fabricated welded mesh panels (bottom, sides, ends, diaphragms, lid) are delivered to site. They are connected together at the edges using spiral binders or heavy-duty C-rings, similar to lacing wire but often faster.

Placement: The empty baskets are positioned according to design plans.

Filling: Baskets are filled with durable, angular stone (typically 3-8 inches in diameter) by machine or carefully by hand. Care is taken to avoid damaging the mesh.

Lidding: Once filled, the lid panel is securely fastened using the same spiral binders or C-rings.

5.Q: What are the most common applications for Welded Gabion structures?
    A: Welded Gabions are widely used for:Retaining Walls: Gravity walls for terraces, roads, and landscaping.

Landscape Architecture: Free-standing walls, garden features, planters, benches, and decorative elements due to their clean lines.Erosion Control: Revetments and channel linings to protect slopes and shorelines from water erosion.

Noise Barriers: As part of sound attenuation walls along highways.

Security & Blast Protection: Heavy-duty welded mesh gabions can be used for security barriers and blast mitigation due to their high strength and energy absorption.

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